Notes on the Artwork Printing Process for Collectible Inflatables

Collecting inflatable products is a truly unique hobby.

With more than 50 years in the inflatable product industry, it was only around 30 years ago that JC first met a dedicated inflatable collector in the United States, enthusiasts who had been collecting these products for decades. At that time, we were also fortunate to see some inflatable products made in Japan before the 1950s. Seeing those pieces was both surprising and inspiring.

Through our long-standing interactions with collectors, the JC team has not only shared existing inflatable products with fellow enthusiasts but has also been inspired to design and create our own collectible inflatables to share with the community.

To make these inflatables durable enough for long-term collecting, JC developed the butt-lapped welding inflatable construction during that period. Over the past 20+ years, with continuous development and the growing number of collectors, the inflatable collectible community has expanded greatly and become much more vibrant.

However, producing these collectible inflatables has never been easy. Butt-lapped welding products require specialized RF welding molds and techniques, and because these items are often large but produced in small quantities, applying artwork has always been one of the most challenging steps in the production process.

In the early days, many of the graphics on these products were drawn completely by hand, sometimes using projectors to position the artwork. Looking back now, it’s hard to imagine how much work was involved in the past. Later, with the introduction of digital printing machines, things gradually improved. JC began using early 720 dpi printing equipment, which by today’s standards was quite rough in quality, but it was still a major step forward at the time.

Before 2022, we sometimes used screen printing when production quantities allowed, mainly to solve some technical limitations of ECO printing. However, screen printing requires color-separation films and printing plates, and it can also lead to color variations. Most importantly, it is very expensive especially for small production runs. Even so, JC sometimes chose screen printing regardless of cost simply because of our passion for creating collectible inflatables.

In recent years, we have focused on UV inkjet printing technology, which delivers more stable results while reducing environmental impact through UV curing.

By the second half of 2025, we were able to overcome several technical challenges related to UV printing. This technology also helps reduce the release of organic solvents such as ethers, benzene, and ketones, making the process more environmentally friendly.

Since 2024, with further improvements in JC’s RF welding technology, the structural strength and appearance of our welded inflatables have improved significantly.

At the same time, advances in printing technology combined with JC’s own specially developed coating materials and processing techniques, allow us to integrate printing and coating processes. This results in more stable product quality and improved appearance.

JC has always considered itself part of the inflatable community. Inflatable products are not just our business they are also something our team genuinely enjoys.

We will continue working to develop innovative and environmentally responsible inflatable products, and we look forward to sharing them with collectors and enthusiasts around the world.

We also sincerely welcome feedback, suggestions, and encouragement from the inflatable collector community.

JC Team